Rapier Looms

A rapier loom is a shuttleless weaving loom in which the filling yarn is carried through the shed of warp yarns to the other side of the loom by finger-like carriers called rapiers. One type has a single long rapier that reaches across the loom’s width to carry the filling to the other side. Another type has two small rapiers, one on each side. One rapier carries the filling yarn halfway through the shed, where it is met by the other rapier, which carries the filling the rest of the way across the loom.

Our company is involved in providing state-of-art machines that are extensively used in textile industries. Our range of Rapier Loom Weaving is acknowledged for its high precision, efficiency, technical superiority and ease of handling. These Rapier Loom Weaving machines can weave all types of yarns like all Cotton, Polyester, Silk, Span, Nylon and Jute, they are flexible & produce less noise. They also consume less power and provide extra durability and consistent performance for a long period of time.

Fabric Width	60" , 68", 72", 76", (Other Sizes Made-to-Order)
Width Reduction	Min 4" & Max. 20" Standard
Performance	Upto 230 RPM or 380 m/min weft Insertion rate
Yarns	Filament, Spun, Mono, Silk, Flat, Jari, Viscose, Bemberg, Slub, Catonic, Roto, PP, Nylon, Acrylic, Glass Fiber, Industrial Yarns
Weft Selector	upto 6 colours (Electronic or Mechanical)
Weft Yarns	Spun: Ne 8 to Ne80, Filament: 20 dtex to 900 dtex
Weft Density	10 to 180 picks/inch , 4 to 70 picks/cm
Weft Insertion	Flexible Rapier Tape with Velvet Sliding Rapier Heads
Weft Feeders	Electronically Controlled
Weft Cutter	Mechanical CAM Drive
Weft Stop Mot ion	Piezo-Electric with Instant Stop
Shedding	Tappet / Plain, Cammotion Top-Mounted 16 Jack Mechanical Dobby, 600/1200 Hooks Mechanical Jacquard
Warp Beam	Single Warp Beam with 600mm diameter (Powerloom Type)
Warp Let -Off	Mechanically Synchronised with Takeup with Overtension Switch (Optical)
Cloth Take-Up	7-Wheel & 5-Roll with 3-Emery Rolls Mechanical Takeup with easy doffing arrangement. (400mm diameter)
Main Drive	High-Toruqe Break Motor, With Single Pick Forward & Reverse
Sley Drive	Positive Crank Drive (Korean Type)
Selvedge Cutt er	Mechanically Driven
Lubrication	Forced Centralised Lubrication
Control System	Foraward, Reverse Pick, Start & Stop Button, LED Lamp Signal, Production Meter, USB Port (optional)

Reed Width	Total Length			Fabric
Reed Width	Plain	Jacq.	Dobby	Min.	Max.
60"	120"	120"	130"	36"	56"
64"	124"	124"	134"	40"	60"
68"	128"	128"	138"	44"	64"
76"	136"	136"	146"	52"	72"
84"	144"	144"	154"	60"	80"

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Special Velvet strip and Flexible Rapier Loom provides smooth but firm movement of Rapier Gripper with continuous support throughout the length. This support system allows delicate yarn handling while eliminating wear-n-tear.

Smooth yet firm continuous support for jerk free movement.
Less wear-n-tear of Gripper & tape allowing low maintenance.
Excellent suitability for fine denier delicate mono yarns.

Sturdy, stable & balanced beatup system designed to provide enough torque for even high density fabrics with most delicate yarns. The solid single-piece crankshaft eliminates any effect of twisting/damage over longer period of time.

No Crankshaft bearing failure due to twisting
No Crankshaft breakages due to weak welded joints
Even & smooth beat-up curve throughout the cycle.

Clutchless Motor with EBS (Electronic Break System)

Avoid power wastage during stoppages of looms with a direct mounted Electronic Break System on the motor. This eliminates the need of clutch and all related maintenance & saves a lot of power.

Zero Power Wastage during loom stoppages.
Zero Maintenance of clutch & related parts.
Very Low Power consumption during running of the motor.
No Start-Stop marks due to 'Rush-Start' system of the motor.

Special CAM drive for cutter allows jerk-free & smooth cutting for perfect borders. Smooth movements prevents damages to settings & hence offers longer life along with less maintenance & zero breakages.

Cuts any material with excellent edge life hence low maintenance cost.
Re-grind-able & Re-usable cutter, hence low maintenance cost.
Long-life due to strong wear-free carbide cutting edge.

Most reliable 7-wheel system with all metal gears offer long life with zero maintenance. No worm-gears which require constant oiling & are prone to high wear-n-tear, thus eliminating maintenance costs.

Exact picking using simple straight teeth gears.
No 'Aatri-Dhagli' or 'Start-Stop marks' due to worn out Worm gears.
Zero Maintenance, Zero Spares & quick setup.

Standard 3-Emery Cloth Roll System provides user with No compromise on quality of fabric. The system offers slippage-free handling of wide variety of fabrics including very light & delicate fabrics like silk & mono filament.

Zero-Slippage on delicate yarn fabrics.
Perfect tension maintained through entire fabric length.
Exact pick-density maintained for consistent quality of fabric.

Avoid Wastage of yarn during leno breakage. Individual bobbins provide operator freedom to set & pull single thread without disturbing others. Also this system allows user to save on costly winding process on roll-type leno.

Zero yarn wastage during single-leno break.
Fast & Easy setup of leno tensioning with individual tensioners.
Cost Saving & trouble-free working with low-downtime.

All Weavetech ACE Rapier Looms and Flexible Rapier Loom are pre-assembled by trained engineers before dispatch. Factory assembly ensures that the most experienced hands have assembled & tested the machines to WEAVETECH standards so that the customers get consistent performance & quality.

Ensures Consistent & Reliable accuracy, performance & quality.
Save time & Start production faster.
Factory pre-assembly means QC output & ensure lower maintenance.

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Technical Specifications

Layout / Dimensions